Are you manually maintaining your equipment and inventory, relying on spreadsheets that take hours to update? Believe it or not, some businesses still operate in this manner.
Today's businesses require asset management system software. It must be assertive while still being simple to use and adapt. An out-of-date asset management system can waste a lot of time and money for your company. You must have a sound system in place in today's fast-paced corporate world. We've put together this guide to illustrate the advantages and various approaches to asset management. If you have a sound asset management system in place, your assets will perform at their best. It can also assist in reducing total asset purchase, maintenance, and operation expenses. What is an Asset Management System? An asset management system is a method for a corporation to keep track of its assets throughout the business. These assets might be both tangible and intangible. Personnel, building, software and hardware, inventory, financial investments, and everything else critical to the business's day-to-day operations is all instances. The management of these assets differs from one organisation to the next. A system must have comprehensive control over all aspects of a company's assets to be effective. It makes no difference whether the company is large or small. Asset management has a lot of moving components. A precise and real-time asset tracking system is required to maintain control. You risk wasting time and money if you don't. What are the Benefits of Asset Management in Manufacturing? Getting the most out of a company's tangible assets is a fundamental benefit of asset management software (AMS). An AMS system can also assist in forecasting future infrastructure expenses, reducing maintenance costs, and much more. Everyone wins when a company makes the most of its asset management system. In addition, a manufacturing company that chooses the correct AMS will be able to:
On the other hand, asset management software is about more than just increasing the asset turnover ratio. It can also provide you and your employees with everyday benefits by ensuring that all asset-based activities function more smoothly. According to an Industry Week survey, 558 businesses adopted a computerised maintenance management system (CMMS). They discovered that these businesses might expect a 28.3% boost in maintenance productivity by deploying an AMS solution. They might also expect a 20.1% drop in equipment downtime, a 19.4% save on the cost of supplies, and a 17.8% decrease in inventory maintenance and repair. Furthermore, businesses reported 14.5-month average investment recovery times. With statistics like these, it's difficult to argue against asset management in manufacturing. However, these figures do not consider any of the numerous other advantages AMS can provide to a corporation. Why is Asset Management Software Required in the Manufacturing Industry? Boosting Asset Performance Asset management software can help organisations save money on workforce and inventory by streamlining their processes. In addition, it enables businesses to get more value out of their existing assets, resulting in a higher return on investment. Asset insights obtained from reporting and analytics can be used to improve enterprise asset performance. In addition, reports and analytics assist in enhancing the machine's and equipment's efficiency. You can use your primary data to produce an average that will assist in scheduling crucial asset maintenance. Accurate Reports and analytics Configured dashboards for reports can be found in this software. In addition, data visualisation can be found on the dashboard to assist you in understanding and enhancing company processes. You may also obtain reports regarding how and every detail concerning asset maintenance, such as when maintenance is due when the last maintenance was delivered. Data reports can help you identify areas where you can improve. It improves the efficiency of assets. Data aids in making critical decisions and the development of long-term objectives. These decisions are founded not only on assumptions but also on reliable data. So, for example, you can determine the actual value of assets using reports. Upkeeping Asset Asset management software helps to keep track of maintenance work orders, acquired spare parts, overall asset expenses, depreciation and downtime, and performance. Maintenance organisers and managers are in charge of asset maintenance regularly, using the data to create maintenance plans for each asset. What influence does real-time production reporting have on asset management? The FactoryWorx Production Reporting module is a ready-to-use visualisation and reporting solution that gives manufacturing, warehouse, and distribution operations unparalleled access to critical and timely data that drive prompt action and accurate decisions. Its Reporting module is an integral part of the FactoryWorx MES solution powered by Industry 4.0 and IIoT. Unlike most factory reporting systems, the FactoryWorxTM Production Reporting module has a more remarkable ability to connect, access, and leverage data, giving clients a substantial competitive advantage in accelerating operations and improving quality. What effect does team collaboration have on the asset management system? FactoryWorx Team Collaboration is a paperless work management system that keeps teams focused on critical goals, projects, and daily chores that help businesses thrive and employees feel a feeling of accomplishment. It is a highly regarded manufacturing solution. Their Team Collaboration software, part of the FactoryWorx Advanced MES platform, takes advantage of MES's extensive integration capabilities to enable individuals across the organisation to get organised, Stay on Track, and Meet Deadlines. It is frequently used in collaboration with FactoryWorx Continuous Improvement, as the two modules share lean and agile tools. FactoryWorx Integrations create a streamlined process for turning collaborative outcomes into manufacturing excellence and success. Finally, an asset management system is a must-have tool for companies looking to cut down overall asset maintenance expenditures. All the while, they want to increase their asset turnover ratio and extend the lifecycle of their equipment and other vital assets. For asset-heavy businesses like manufacturing, it's both a necessary step toward brilliant factories and a necessary aspect of staying competitive.
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The importance of analytics in the manufacturing industry is increasing rapidly. Hence, many units are looking for software like FactoryWorx manufacturing dashboard to provide critical information in real-time. It helps manufacturers optimise most of their processes and boost the safety and efficiency of the unit.
The modern production monitoring software helps collect the raw data and present it as easy-to-understand format that the stakeholders can use for other important operations. What is a manufacturing dashboard?A manufacturing dashboard can be defined as a real-time visual representation of various manufacturing processes. The graphical representation shows KPI that indicate performance. What does the manufacturing dashboard display?Certain apps like FactoryWorx manufacturing dashboard display critical data. This information helps supervisors monitor the production process. It allows them to take necessary actions to boost quality and efficiency, and reduce production costs. It also provides analytics, allowing manufacturers to compare various KPIs. How Does Dashboard Help Optimise Manufacturing Process?The traditional dashboard consisted of paper reports and spreadsheets that were supported by MES and ERP systems. The management got the data from the previous shift. The professionals would summarise the data to report to the top management. By the time it reaches the owner’s table, the data is a few days old and not the present status. It poses tight situations for the management. The present scenario is quite different. The manufacturers are expected to meet high-level demands of market, and floor managers are forced to look for new alternatives to handle technological disruption. Access to a production monitoring software provides manufacturers with a real-time visual representation of the entire process, highlighting the KPIs. The application collects all the necessary information to organise and represent it in an easy-to-understand format. The added benefit is that the presentations are easily accessible by all the stakeholders. The Factoryworx production monitoring software can collect various process variables, which help in analysing the production process and find bottlenecks. Further, it helps integrate factors like production rates, quality control and machine availability.
Customisable production monitoring software can prove to be the backbone of a manufacturing unit as it provides many benefits. Refer to the blog How Production Dashboard Helps a Manufacturing Industry? to know the key benefits of dashboard which helps manufacturers in critical decision making and running the organisation smoothly. Due to the digitization of the manufacturing industry, we're in the midst of a significant revolution in the way we manufacture products. This shift is so substantial that it has been termed Industry 4.0 to describe the fourth manufacturing revolution.
Industry 4.0 can transform the supply chain to implement predictive maintenance and asset management strategies. Manufacturers can use the FactoryWorks MES Solution to set optimum solutions for their production and business goals. In this blog, Let's discuss the opportunities and challenges manufacturers confront when automating their equipment and plants and how self-described digital leaders handle asset management system and performance compared to other companies. Industry 4.0 Connects to Asset Management Industry 4.0 allow for the real-time collection of essential data regarding a machine's or piece of equipment's performance. According to the research, 55% of manufacturers presently use this data to make actionable, real-time, role-based data to make asset management decisions. Another 28% plan to do so within the following year. Digital leaders are increasingly employing innovative human-machine interfaces on their plant floors, which, when combined with equipment-specific technology, can assist manufacturers in digitalizing machine operation and maintenance. As a result, digital leaders claim that their manufacturing equipment and processes contain increased percentages of intelligent devices and embedded intelligence. Impact of Industry 4.0 on Asset Management Performance The deployment of Industry 4.0 in plants and processes and its impact on asset management activities have increased productivity and profitability for nearly all enterprises. In addition, the adoption of intelligent devices has reportedly improved asset management performance for most manufacturers. As a result, digital leaders are more likely than their catchup rivals to claim considerable improvements. Industry 4.0 Asset Management Challenges According to the MPI study, the impact on asset management procedures can be much more significant if network infrastructures could support Industry 4.0 communications. For example, only a third of devices can communicate with enterprise IT systems. In addition, less than half of network infrastructures can now support machine-to-machine communications (e.g., sensors in one machine trigger actions in another). Many executives cannot get plant floor data due to adequate networks. In addition, only around half of the manufacturers surveyed say they have access to all Industry 4.0-enabled data. Manufacturers will improve asset management techniques and machine performance thanks to Industry 4.0. Various significant companies in the manufacturing business are implementing industry 4.0 concepts to create more intelligent factories and increase production efficiency and product quality. Industry 4.0 Key Takeaways
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January 2023
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